Manufacturing capability
Wire EDM
Wire EDM is a precision electrical discharge machining process that cuts electrically conductive materials using a continuously moving wire electrode. It is particularly suitable for intricate profiles, hardened tool steels, precision dies, and complex geometries requiring narrow cuts and accurate dimensional control.
Related process: Electrical Discharge Machining
Manufacturing overview
Wire electrical discharge machining removes material through controlled electrical discharges between a wire electrode and an electrically conductive workpiece.
Because the process does not rely on conventional cutting forces, it is useful for delicate geometries and hardened materials.
Typical applications include stamping dies, precision punches, tool inserts, gears, and complex mechanical profiles.
Suitable materials include tool steel, stainless steel, titanium, carbide grades with appropriate electrical conductivity, and other conductive alloys.
Wire EDM can produce narrow slots, intricate contours, and precise internal profiles when suitable start holes and wire access are available.
Machining speed depends on material thickness, electrical properties, wire type, and required surface quality.
Buyers should provide CAD profiles, detailed drawings, material grade, thickness, tolerances, quantity, and surface finish requirements.
Critical features may require multiple finishing passes and controlled inspection.
Inspection may include optical measurement, CMM verification, profile inspection, and surface quality assessment.
Metraxio supports wire EDM RFQs for precision tooling and complex conductive metal components.